Fully Automatic Gallon Barrel Filling Line

Product Overview

The fully automatic gallon barrel filling line is a highly efficient and precise liquid filling equipment specifically designed for gallon barrels (such as 5-gallon, 10-gallon, etc.). It is widely used in industries such as food, beverage, chemical, and pharmaceutical. This production line integrates automation technology, enabling fully automated operations from empty barrel loading to filling, capping, labeling, and palletizing, significantly improving production efficiency and reducing labor costs.

Key Features:

1. Fully Automated Operation: From empty barrel loading, filling, capping to labeling and palletizing, the entire process requires no manual intervention.
2. High-Precision Filling: Utilizes advanced flow meters or load cells to ensure high filling accuracy with minimal error.
3. Versatile Application: Designed to accommodate various gallon barrel sizes, including 1-gallon, 3-gallon, and 5-gallon containers.Suitable for various liquid materials such as water, beverages, oils, and chemicals.
4. Efficient Production: High-speed filling capability meets the demands of large-scale production.
5. Hygienic Design: Made of stainless steel, complying with hygiene standards for the food and pharmaceutical industries.
6. Flexible Configuration: Customizable number of filling heads, filling capacity, and production line speed based on customer requirements.
7. Intelligent Control: Equipped with a PLC control system and touchscreen interface for easy operation, supporting data recording and fault diagnosis.

Applicable Industries:

• Food and Beverage: Mineral water, juice, edible oil, soy sauce, etc.
• Chemical Industry: Lubricants, detergents, solvents, etc.
• Pharmaceutical Industry: Medicinal liquids, disinfectants, etc.

Core Components:

1. Empty Barrel Loading System: Automatically conveys empty barrels to the filling station.
2. Filling System: High-precision filling heads supporting multiple filling methods (e.g., gravity filling, pressure filling).
3. Capping System: Automatic screw capping or press capping to ensure an airtight seal.
4. Labeling System: Automatic labeling, compatible with various label types.
5. Palletizing System: Automatically stacks finished barrels neatly for easy transportation and storage.

Advantages:

• Increases production efficiency and reduces labor costs.
• High filling accuracy minimizes material waste.
• Stable equipment operation with easy maintenance.
• Complies with hygiene standards, suitable for high-standard production environments.

The fully automatic gallon barrel filling line is an ideal choice for the modern liquid packaging industry, helping enterprises achieve efficient, precise, and low-cost production goals.